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Manage all your business and manufacturing processes

Measure it to improve it! When you have the right figures you know where to step in.

Get real-time visibility and control

The order registry manages the received customer orders and assists the optimal manufacturing order definition. The ordered products (order, style, article, client, size etc.), their technical descriptions, style images, production instructions, labeling and shipping specifications, deadlines and other product related information are available with one mouse click.

  • Key features:

    • Order Vision : Digital supervisor for on-line monitoring of the stocks, bottlenecks, no feed
    • Registration of orders and launching with horizontal raster sizes
    • Planning capabilities and production tracking
    Get description

Follow the processes – from concept to completion

Technological processes contain, in the technological execution order, the operations performed – along the route of realizing the products. GPD can define basic processes – attached to models – from which to be realized, usually by copying, the specific process for a particular command.

  • Key features:

    • Operation registry with standard execution time and defined minute value
    • Workflows with clear instructions and parameters calculated for organizing the production line
    • Optional: workflows for knitwear and cutting
    Get description

Organize the production – in the most efficient way

The definition of bundles can be started based on data provided by the CAD system, as bundles are edited for the cutting segment (e.g. used until the fusing operation). The number of bundling segments (different structure of bundles) and the algorithms used for sorting are defined by the user.

  • Key features:

    • Grouping parts in packages
    • Optimize the execution order of packages
    • QR code / RFID / barcode bundle identification
    Get description

Measure it to improve it!

Shop floor data collection according to the user preference, offline or online. Production report, efficiency figures and off-standard time distribution.

  • Key features:

    • Real time data collecting with the Android tablet’s Mizar module
    • Quantities made
    • Operations performed
    • Off-Standard causes
    • Bottlenecks
    • Times
    Get description

Incentive payroll for the operators

Labour calculation with operation or operator’s tariff, based on your rules.

  • Key features:

    • Manual labor and other direct revenue
    • Efficiency indicators
    Get description

Optimize inventory investments

Stocks of fabrics, materials, accessories, finished products and waste handled (quantity / value) and presented in accordance with particularities of the industry, the types of item, type, model, size, color, bundle, charge, fine etc.

  • Key features:

    • Identify and locate items based on barcode or RFID
    • Automatic preparation of documents required for accounting management
    • Possibility of booking articles for the defined orders
    Get description

Bills of materials influence competitiveness

It is possible to define general BOM templates for a style. Based on the material assortment rules GPD automatically generates the material demand of a specific order; for request it calculates the necessary materials to purchase.

  • Key features:

    • Size dependent materials requirements with automatic matching
    • Automatic management of thread consumption
    • Preparation, sending and tracking of purchase orders
    • Analysis of direct costs (labor and materials) planned versus realized
    Get description

High availability of the machines is crucial for high performance

Plan and manage the maintenance and repair of machines, monitor the costs of spare parts.

  • Key features:

    • Registration of equipments and possible faults
    • Tracking of operations performed and parts used (quantity and value)
    • Management of spare parts and direct orders to suppliers
    Get description

Constant quality with instant feedback

Statistical Process Control, powerful, flexible, adaptable and smart, can run as a stand-alone system or can be integrated in GPD. It runs on a web platform with built-in data collection mode, using wireless mobile devices (tablet, smartphone).

  • Key features:

    • Predefind defects with severity and localization
    • Control methods: probabilistic, statistical, based on predefined process
    Get description

Analyze, improve, control

The scope of recording and collecting data in GPD – besides default tracking – is to transform them into information necessary for decision making to increase performance.
GPD calculates based on data held, the industry standard metrics and indicators.

Calculated indicators can provide the basis for:

  • Evaluating the implemented decisions
  • Comparisons with own historical data
  • Comparisons with the competition
  • Comparisons with industry / market standards

  • KPI and Metrics measured:

    • Efficiency
    • Off-Standard
    • Cut to ship
    • Order to ship
    • On time delivery
    • Quality index (Right first time quality)
    Get description
Order management

Get real-time visibility and control

The order registry manages the received customer orders and assists the optimal manufacturing order definition. The ordered products (order, style, article, client, size etc.), their technical descriptions, style images, production instructions, labeling and shipping specifications, deadlines and other product related information are available with one mouse click.

  • Key features:

    • Registration of orders and launching with horizontal raster sizes
    • Planning capabilities and production tracking
    Get description

Follow the processes – from concept to completion

Workflow is the operation list, in technological sequence, that is executed – during the route – to get the final product.
GPD allows the definition of basic workflows from which the specific workflow of a manufacturing order will be edited. The operations of workflows are selected from the operation catalog of the company. For each operation is specified the code, description (possibly in more languages), standard execution time in minutes and the minute factor value.

  • Key features:

    • Operation registry with standard execution time and defined minute value
    • Workflows with clear instructions and parameters calculated for organizing the production line
    • Optional: workflows for knitwear and cutting
    Get description

Organize the production – in the most efficient way

The definition of bundles can be started based on data provided by the CAD system, as bundles are edited for the cutting segment (e.g. used until the fusing operation). The number of bundling segments (different structure of bundles) and the algorithms used for sorting are defined by the user.

  • Key features:

    • Grouping parts in packages
    • Optimize the execution order of packages
    • Identify packages by bar code / RFID
    Get description

Measure it to improve it

Shop floor data collection according to the user preference, offline or online. Production report, efficiency figures and off-standard time distribution.

  • Key features:

    • Manual labor and other direct revenue
    • Efficiency indicators
    Get description

Optimize inventory investments

Stocks of fabrics, materials, accessories, finished products and waste handled (quantity / value) and presented in accordance with particularities of the industry, the types of item, type, model, size, color, bundle, charge, fine etc.

  • Key features:

    • Identify and locate items based on barcode or RFID
    • Automatic preparation of documents required for accounting management
    • Possibility of booking articles for the defined orders
    Get description

Bills of materials influence competitiveness

It is possible to define general BOM templates for a style. Based on the material assortment rules GPD automatically generates the material demand of a specific order; for request it calculates the necessary materials to purchase.

  • Key features:

    • Size dependent materials requirements with automatic matching
    • Automatic management of thread consumption
    • Preparation, sending and tracking of purchase orders
    • Analysis of direct costs (labor and materials) planned versus realized
    Get description

High availability of the machines is crucial for high performance

Plan and manage the maintenance and repair of machines, monitor the costs of spare parts.

  • Key features:

    • Registration of equipments and possible faults
    • Tracking of operations performed and parts used (quantity and value)
    • Management of spare parts and direct orders to suppliers
    Get description

Constant quality with instant feedback

Statistical Process Control, powerful, flexible, adaptable and smart, can run as a stand-alone system or can be integrated in GPD. It runs on a web platform with built-in data collection mode, using wireless mobile devices (tablet, smartphone)

  • Key features:

    • Predefined effects with severity and localization
    • Control methods: probabilistic, statistical, based on predefined process
    Get description

Analyze, improve, control

The scope of recording and collecting data in GPD – besides default tracking – is to transform them into information necessary for decision making to increase performance.
GPD calculates based on data held, the industry standard metrics and indicators.

Calculated indicators can provide the basis for:

  • Evaluating the implemented decisions
  • Comparisons with own historical data
  • Comparisons with the competition
  • Comparisons with industry / market standards

  • KPI and Metrics measured:

    • Efficiency
    • Off-Standard
    • Cut to ship
    • Order to ship
    • On time delivery
    • Quality index (Right first time quality)
    Get description

 

 

Integration with other software

Direct connections with partners’ systems: on-line data transfer / communications regarding the orders (production, supply) and the stocks; integration with time & attendance systems; inventory data / documents transfer into the accounting software by accounting notes generated by the GPD; intrastat reports generation and transmission

Ergonomy in use

User defined approval paths for the documents; customizable, rich in functionalities and ergonomic interfaces; advanced filters-search; structured presentation of the data with immediate detailing feature; data reporting and export directly from the interface; warning system associable to the user defined events; user level defined profiles and access rights

Consulting & Customization

Experienced consultants in the production organization and efficiency increase assist the customer during the GPD implementation. The consulting services in order to increase the manufacturing efficiency, design the lines capacity, standardization, equipment with machines and installations etc. are also offered on demand, separately from the implementation of the GPD software solution.

User support 24/7/365

A dedicated highly qualified team provides assistance and support in using GPD, 24 hours a day, 365 days/year, via e-mail, telephone and on-line connection. We are aware that, because of the activities managed with GPD, our customers’ businesses may depend on the system’s operation, reason for which the support is primordial for us.

Implementation & training

The developed software is implemented based generally in a period of 3-6 months, according to the business model and the customer’s requirements described in the specifications.The success of every implementation is ensured by a comprehensive training, conducted in several stages at the user’s premises. The implementation itself is a process of close collaboration with the users.

What do our customers say?

  • The QUALITY software is an important tool for quality insurance and an important element of the TQM approach in our daughter companies, which led to a quality certificate refering to the ISO 9002 standards. In our opinion DataS Ltd. succeeded to develop a business of European standards. Their experience in the field of clothing industry, their openess, approach and professional knowledge make them reliable partners.Dr. Dietrich Bock
    Bock & Partner GmbH
  • After more than 2 years of cooperation, we understand that DataS Ltd. proved to be a reliable partner with a vast experience in the field of software for clothing industry. The SPD – Sewing & Production Data system developed by DataS helps us to organize, optimize and to control the garment producing process by using it in our two production sites.

    During the implementation of the SPD afterwards DataS proved to be opened to understand our special needs, to offer us a product exactly tailored on our requirements.Andre Slowig
    Textile Partners GmbH & Co. KG

  • The encounter with GPD was an agreeable surprise for me that helped me to resolve the most of our problems in production coordination, and from the employees’ problems too. Simple, fast and efficient, GPD allows you to know in every moment what you produce total per company, lines or even per employees. Irina Schrotter
    CIM Romania
  • With SPD – Sewing&Production Data – developed by DataS, we achieved the planned capacity and efficiency; the realized products are by high quality level.

    The DataS openness, professionalism, and experience in the garment industry s domain contributed to an easy and fast implementation of SPD, according to our demands. In our opinion the SPD system is an efficient and easy to use tool to achieve the objectives of the garment manufacturing companies. Fulop Barna
    S'MODE

Read more customer stories

Book a free consultation

Send us your contact information and one of our garment production experts will get in touch with you to schedule a free consultation in production management and efficiency increase.

 
Book now!